Proto Type Process Flow
From master sample to validated casting — flexibility & quick turnaround.
A structured 8-step process covering 3D scanning, CAD, die design, simulation, casting trials, and full validation.
Proto Type Process Flow
Master Sample Received
Customer master sample received, inspected, and benchmarked as the reference for all subsequent development.
3D Scan Data
High-accuracy 3D scanning of the master sample captures precise geometry and surface topology.
CAD Model Development
Clean, feature-rich CAD model developed from scan data, ready for DFM analysis and tooling.
Proto Die Design
Prototype die layout designed with full DFM considerations, parting lines, and runner systems optimised.
Pattern & Mold Development
CNC-machined patterns and molds produced to exacting tolerances for prototype casting trials.
Proto Casting Trials
First-off casting trials conducted, process parameters dialled in, and initial parts produced.
Proto Die Validations
Dimensional validation, metallurgical checks, and functional testing against customer specifications.
Dispatched to Customer
Validated prototype castings along with full inspection reports dispatched to the customer.
Proto Die Design & Assembly
Proto Die Assembly – View 1
Proto Die Assembly – View 2
Proto Die Assembly – View 3
Technical Drawing
Ready to Prototype?
“Give us your component requirement. We can engineer it, simulate it, develop the tooling, source/manufacture the casting, machine it, inspect it and support you through production.”
Bridge Cast Tech delivers end-to-end manufacturing solutions for aluminium and other non-ferrous cast components — from DFM and casting simulation to die development, casting, machining and final validation.