Reverse Engineering.
End-to-End Development Partner for Aluminium Die Casting Industries
Detailed View of Successfully Developed Reverse Engineering Projects
Project Summary
Develop critical imported die casting spare parts through Reverse Engineering.
Projects Completed
Business Benefits
Project 1: Nozzle Holder
Project 2: Crucible Cover
Nozzle Holder
Reverse Engineering Nozzle Holder for Hot Chamber die casting machine
Nozzle Holder
Raw Material : EN 24
Hot chamber die casting machine
Nozzle Holder Assembled location
Process Flow
Master sample received from customer
3D scan data
CAD model development
Pattern design development (1/2)
Pattern design development (2/2)
Pattern & Mold development
Proto casting
Machining fixture design (1/2)
Machining fixture design (2/2)
Machining fixture development (1/2)
Machining fixture development (2/2)
Machining development
Final part with child part assembly
Assembly & validation
Final Approval & production
Machined casting images with child part Assembly
Crucible Cover
Reverse Engineering Crucible for Hot Chamber die casting machine
Crucible
Raw Material : SG iron
Crucible Detail
Hot chamber die casting machine
Crucible Assembled location
Process Flow
Master sample received from customer
3D scan data
CAD model development
Pattern design development (1/2)
Pattern design development (2/2)
Pattern & Mold development
Proto Casting
Machining development
Final part with child part assembly
Final Approval & production
Machined casting images with child part Assembly
Project Achievements
| Parameter | Before | After |
|---|---|---|
| Procurement Source | Korea | India |
| Lead Time | 10 - 12 Weeks | 2 - 4 Weeks |
| Purchase Cost | High | Reduced |
| Availability | Limited | Immediate |
| Inventory | High | Low |
| Machine Downtime | Frequent | Minimized |
| Technical Ownership | Supplier | Bridge Cast Tech |
COST SAVINGS | FASTER DELIVERY | IMPROVED AVAILABILITY | HIGHER RELIABILITY
Greater Value. Stronger India.